EG SUPER PREMIUM SERIES 125

INTRODUCING THE ELGi EG SUPER PREMIUM SERIES: BUILT FOR ENERGY EFFICIENCY AND PERFORMANCE

The EG Super Premium Series offers a remarkable increase in energy efficiency, achieving up to a 15% improvement over current models. Fitted with ELGi’s highly efficient two-stage airends, which include the established η-V profile, an advanced Neuron 4 controller, and with optional variable frequency drive, the EG Super Premium Series sets the standard in energy-saving and total cost of ownership for global industries.

TECHNICAL SPECIFICATIONS

EXPERIENCE BEST-IN-CLASS ENERGY EFFICIENCY AND PERFORMANCE

Efficient 2-Stage Airends
The 2-stage airends, featuring ELGi's unique and proven η-V profile, play a pivotal role in enhancing energy efficiency. By utilizing a 2-stage configuration, the pressure ratio of compression in each stage is reduced, resulting in higher efficiency and minimize losses in higher pressure ratios. Further, the low operating speed of the airends, coupled with a relatively lighter load on each stage, contribute to an extended lifespan of the components.

NEMA Premium Efficiency Motors
EG Super Premium compressor series is powered by NEMA Premium Efficiency Motors, positioning them as best-in-class when it comes to energy efficiency.

Neuron 4 Controller
The EG Super Premium Series are equipped with a state-of-the-art Neuron 4 controller. Designed and developed by ELGi, the Neuron 4 features an industrial- grade 7-inch touchscreen interface, with a powerful processor that can sequentially manage up to eight compressors. It enhances operational efficiency through pressure scheduling and offers versatile communication capabilities, including Ethernet and MODBUS. Designed to accommodate future requirements, it comes with expandable memory and the option for extra input/output modules. Furthermore, its support for IoT facilitates sophisticated system integration.

Optimized Subsystems that reduce energy losses
The EG Super Premium Series’ subsystem is optimized for energy savings. The air-oil separation system and internal piping of these compressors are engineered with precision to minimize losses and ensure leak-free joints. The highly efficient air-oil separation system ensures a low oil carryover of less than 1 ppm, setting a new standard for industry-leading air quality.

Efficient Cooling Fans and Oversized Coolers
The cooling system plays a pivotal role in maintaining optimal oil temperatures, crucial for the system's longevity and efficiency. To achieve this, the EG super premium series is equipped with a highly efficient cooling fan and an oversized cooler. This ensures the essential cooling of compressed air, even in extreme ambient temperatures of up to 122°F.

Advanced Add-On Features
The add-on options for the EG Super Premium compressors further emphasizes their versatility. With multiple operating pressure ranges and the integration of a variable frequency drive (VFD), the series promises energy savings of up to 25% during part loads.

AUTOMOTIVE

Compressed air is used in automotive manufacturing plants for powering pneumatic tools, such as drills, wrenches, and spray guns. These tools are essential for assembling various components of vehicles efficiently and accurately. The EG Series provides a reliable source of compressed air for these manufacturing processes, ensuring smooth and precise assembly of automotive parts.

TEXTILES

Compressed air is used in spinning mills to power air-jet looms and spinning machines. These machines require a constant and reliable supply of compressed air to function efficiently. The EG Series industrial air compressor provides the necessary air pressure for these processes, ensuring smooth operation of spinning and weaving machines. EG Series compressors are used in printing, dyeing and finishing, cutting and sewing, cleaning and maintenance, and other processes.

CEMENT

Cement plants use compressed air to transport raw materials, cement, and other bulk materials pneumatically. The reliable and consistent supply of compressed air from the EG Series ensures the smooth operation of pneumatic conveying systems, facilitating the movement of materials within the plant.

PAPER AND PULP

Compressed air is used in various aspects of paper machine operations, including controlling the paper web's tension, guiding the paper, and maintaining consistent paper quality. The EG Series industrial air compressors provide a reliable source of compressed air to ensure the smooth and efficient operation of paper machines. Additionally, the EG Series compressors play an important role in powering pneumatic actuators, pulp conveying, pulp screening and cleaning, paper coating and drying.

MACHINE TOOL SHOPS

Machine tool shops use various tools such as drills, grinders, sanders, and impact wrenches. These tools are essential for handling applications like shaping, smoothing, and assembling parts. The EG Series industrial air compressor provides the necessary compressed air to operate these tools efficiently, ensuring precise and rapid machining processes.

STEEL MAKING

Compressed air is used in the blast furnaces to supply air to the blast furnace tuyeres. The air blown into the furnace helps in the combustion of coke, enabling the reduction of iron ore to molten iron. The EG Series rotary screw compressors provide a steady and controlled airflow, ensuring efficient combustion and metal production. These compressors are also used in oxygen supply, pneumatic tools and machinery, cooling and cleaning.

FOOD PROCESSING

Compressed air conveys bulk food products like grains, flour, and sugar within the processing facility. Pneumatic conveying systems transport these materials efficiently without contamination. The EG Series industrial air compressors provide the necessary air pressure for smooth material movement.

AEROSPACE & AVIATION

Compressed air powers various pneumatic tools used in aircraft maintenance, repair, and assembly, including riveting guns, drills, grinders, and sanders. These tools are essential for the fabrication and maintenance of aircraft components. The EG Series 15 hp air compressors provide the necessary air pressure for efficient and precise operation of these tools, ensuring the structural integrity of aircraft.

FURNITURE

Compressed air powers a wide range of pneumatic tools used in furniture manufacturing, including staple guns, nailers, sanders, and drills. These tools are essential for assembling furniture frames, attaching upholstery, and smoothing surfaces. The EG Series air compressor provides the necessary air pressure for efficient and precise operation of these tools, ensuring the quality and durability of furniture products.

GENERAL MANUFACTURING

Compressed air powers a variety of tools used in general manufacturing, including drills, grinders, impact wrenches, and sanders. These tools are essential for cutting, shaping, polishing, and assembly. The EG Series industrial air compressors provide the necessary air pressure for efficient and precise operation of these tools, contributing to the manufacturing process's productivity.

MAXIMIZE YOUR EG SUPER PREMIUM SERIES’ PERFORMANCE WITH ELGi ACCESSORIES AND GENUINE PARTS!

The EG Super Premium Series is supported by an extensive range of post-sale services crafted to enhance customer benefits. ELGi Airmate Accessories efficiently eliminate water and impurities delivering a clean supply of compressed air. This ensures reduced pressure losses, safeguards equipment, and conserves energy. Consequently, our air compressors can Maximize cost savings for your business and make your production environmentally friendly.

FREQUENTLY ASKED QUESTIONS ABOUT THE EG SUPER PREMIUM SERIES

What are the key features of the EG Super Premium Series 125-150 HP?

The EG Super Premium series offers a variety of features designed for rigorous industrial demands without working hour limits. Each compressor includes high efficiency two-stage airends, IE4 super premium motors, a Neuron 4 controller and a long-life oil filter.

What industries are best suited for EG Super Premium Series 125-150 HP?

The series is ideal for automotive, manufacturing, textiles, and any sector requiring continuous, energy-efficient compressed air.

What maintenance is required for the EG Super Premium Series?

Routine maintenance includes oil and filter checks, regular service intervals, and using genuine parts for longevity.

What are the benefits of using two-stage compressors?

They offer significant energy savings of up to 15%, reduced compression ratios, and extended component lifespan due to a lighter load.

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