Many air compressor owners overlook that taking preventive measures is far more beneficial than dealing with problems later. Maintaining your air compressor is crucial to saving time and money in the long run. By conducting the essential inspections every time you use your air compressor, you are sparing yourself from potential troubles in the future.
Why you must buy spares and consumables from certified suppliers
Regular maintenance and timely replacement of worn-out components are essential for maintaining the efficient operation and longevity of air compressors. This practice saves time and money by avoiding unnecessary repairs and ensures optimal performance. Although spare parts for air compressors are widely available and often offered at attractive prices, sourcing these components exclusively from Original Equipment Manufacturers (OEMs) is crucial.
Advantages of purchasing genuine parts:
Warranty – for repair, replacement or refund if the part fails to function optimally
Superior quality products
Longer lifespan of equipment
Higher productivity
More energy savings
High reliability
Ease of service and maintenance
In addition to obtaining spare parts and fluids from reputable suppliers and OEMs, it is crucial to have a comprehensive service kit containing the necessary hand tools for safe part replacements. For optimal outcomes, it is advisable to rely on skilled repair personnel when servicing your compressed air system.
ELGi offers a range of reliable industrial-grade air compressors. We also provide genuine spare parts that enhance the efficiency of your air compressor system and reduce operational expenses. By opting for our Annual Maintenance Contract (AMC), you can ensure consistent access to compatible, durable parts, as well as timely professional service.
Examining the Components Necessitating Replacement or Replenishment in Rotary Screw Air Compressors:
Dust filters and oil separators
The air compressor's air and oil filters and the oil separators play a crucial role in preventing damage and performance deterioration caused by dirt within the internal system. Dust particles in the inlet air can harm the air compressor's rotors, reducing the supply of compressed air to connected tools while consuming continuous energy. Furthermore, dust decreases the lifespan of the air compressor element and the oil separator. When dust mixes with the lubricating oil in the rotary screw air compressor, it contaminates the oil, reducing its effectiveness. Moreover, dust negatively affects the bearings and bearing housing, adversely affecting the air compressor element and potentially leading to its seizure. Hence, it is vital to utilize authentic air compressor filters and oil separators when replacing the original components. These filters are designed to reduce dirt effectively, withstand high operating pressures and temperature fluctuations, and ensure efficient performance with minimal power consumption.
Airline filter cartridge
By substituting your air compressor's line filter cartridge with a counterfeit component, you will compromise the filter's effectiveness and enable the infiltration of dirt particles into the air network. Consequently, pressure drops and excessive energy consumption will occur within the compressed air system. Furthermore, employing a non-authentic filter cartridge will necessitate more frequent replacements or repairs, ultimately contributing to an increased total lifecycle cost for the air compressor. Therefore, it is advisable to prioritize the purchase of genuine airline filters consistently.
Lubricating oil
The lubricating oil used in oil-based air compressors is a crucial consumable, performing the dual functions of heat absorption and protection against dust accumulation and rust. While some users may believe that any oil can be used for lubrication, the truth is that using poor-quality oil can diminish the air compressor's longevity.
Ineffective lubrication by poor quality oil can lead to sediment formation in the oil circuits and on the moving parts, which increases the risks of oil oxidation and corrosion within the compressed air system's metal components. Opting for genuine oil or lubricating fluid provided by your air compressor supplier can ensure adequate lubrication, prevent equipment breakdowns, and achieve superior performance from your rotary screw air compressor. Genuine air compressor oil combines high-quality base oil with the necessary additives to create a product specifically designed for lubricating industrial compressed air systems. This oil maintains viscosity at low temperatures and exhibits excellent oxidation resistance. By using authentic lubricating oil, you will experience a reduced frequency of top-ups, lower disposal costs, decreased maintenance requirements, and fewer instances of downtime.
The significance of properly maintaining your air compressor is often underestimated in today's fast-paced business world. However, investing time and effort into its upkeep yields advantages in both the immediate and distant future, like minimum downtime, lower energy costs, prolonged equipment life, and better efficiency.
In addition to sourcing spare parts and necessary fluids from Original Equipment Manufacturers (OEMs) and reputable suppliers, it's imperative to possess a well-equipped service toolkit containing the hand tools for the safe replacement of parts. For optimal outcomes, seasoned technicians are highly recommended to service your compressed air system.
ELGi offers an array of robust industrial air compressors designed for dependable operation. We also supply authentic spare parts that enhance the continuous running of your air compressor system and curtail operating expenses. Our Annual Maintenance Contract (AMC) ensures receiving compatible, durable parts and timely service by our professional team. Learn more about our solutions by visiting https://www.elgi.com/in/services-parts/
