The glass manufacturing industry is a significant source of employment worldwide. The glass manufacturing industry involves the production of glass from raw materials, such as sand, soda ash, limestone, and other additives. The importance of high-grade & quality glass production is more apparent than ever. Compressed air is a critical element of the glass manufacturing process to maintain adequate and consistent output.

This industry is also a critical supplier of raw materials and components for various industries, including automotive, aerospace, and electronics. Glass manufacturing is a highly energy intensive process, and air compressors play a vital role in ensuring an energy-efficient production process. In the glass manufacturing industry, air compressors are used to power the glass blowing and shaping process, as well as to provide the compressed air needed for cleaning and drying the glass.

Air compressors are typically powered by electricity, and the glass manufacturing industry is a significant consumer of electricity. To minimise energy costs and emissions, selecting an energy-efficient air compressor with a low carbon footprint is essential.

High-quality contaminant-free compressed air

Traces of lubricants in compressed air can have adverse effects during glass manufacturing process. ELGi’s Oil-free air compressors are Class 0 certified which ensures contaminant-free end product. ELGi’s air compressors are well tried and tested on various stringent parameters to ensure zero defects and engineered according to the international standards to provide high-quality air for seamless glass manufacturing.

Robust Build for Maximum Reliability

To keep your business up & running, it is important to have an equipment which is both robust & reliable. With low cost of ownership and best in class warranty, ELGi’s air compressors ensure maximum peace of mind while your machine operates efficiently.

High Safety

ELGi’s air compressor design conforms to ASME design code and OSHA Safety standards. These compressors adhere to modern industrial standards with improved production and safety throughout all aspects of glass production.

Best-in-class technology

Being a market leader in compressed air products, ELGi provides the best-in-class technology for all your compressed air needs. Backed by a team of highly efficient/qualified engineers, there is no dearth of innovations here.

Types of glasses

Glass is a versatile and widely used material in various applications, including construction, automotive, and consumer products.There are several types of glasses, that include:

Flat glass:

Fat glass is used in windows, doors, mirrors, and other applications. It is made by floating molten glass on a bed of molten metal, which allows the glass to cool evenly and produce a smooth surface.

Container glass:

Container glass is used to make bottles, jars, and other containers. It is made by blowing or pressing glass into a mold.

Specialty glass:

Specialty glass includes products such as fiberglass, borosilicate glass (used in laboratories), and tempered glass (used in automotive and construction applications).

Glass manufacturing process

The glass manufacturing process involves several steps, including:

Raw material preparation:

The raw materials are carefully measured and mixed together to create the desired glass composition.

Melting:

The raw materials are melted in a furnace to create molten glass.

Forming:

The molten glass is then shaped into the desired form, either by pressing or blowing it into a mold, or by floating it on a bed of molten metal.

Annealing:

The glass is slowly cooled to reduce stress and improve its strength and durability.

Finishing:

The glass may be cut, edged, or polished to achieve the desired size and shape.

Applications of air compressor in glass manufacturing industry

Air compressors are commonly used in the glass manufacturing industry to provide a reliable source of compressed air for various applications. Some specific uses of air compressors in glass manufacturing include:

Power pneumatic tools:

Air compressors are used to power a variety of pneumatic tools in the glass manufacturing process, including drills, sanders, and grinders.

Glass Blowing:

Air compressors are used to blow air into a mold to shape the molten glass into the desired form.

Material Handling:

Compressed air is often used to move and position glass sheets during the manufacturing process.

Cleaning:

Air compressors are used to blow dust and debris off of glass surfaces.

Cooling:

Compressed air can be used to cool hot glass during the manufacturing process.

Quality Control:

Air compressors can be used to test the strength and durability of glass products.

Air compressors play a vital role in the glass manufacturing industry by providing a reliable source of compressed air for various applications, including pneumatic power tools, glass blowing, material handling, cleaning, cooling, and quality control.

ELGi air compressors for glass manufacturing industry

Glass furnaces are required to operate round the clock and they need heavy investments from manufacturers. Any breakdown can cost heavily to the stakeholders. Hence, it’s crucial to have reliable and high-quality equipment for the continuous operation of any glass manufacturing plant. Compressed air forms a vital component here - from the transportation of raw materials to the finished glass good. ELGi air compressors are robust and are engineered to meet the heavy-duty industrial applications in the most excruciating environments while providing with high-quality compressed air and maximum energy efficiency at an optimal cost of ownership. It leverages our well-established competence in compressed air technology to offer consumers a versatile, powerful and reliable option for their industrial compressed air needs. With a robust global service network, it’s designed to operate with a consistent performance and offer high uptime.

Benefits of using ELGi's rotary screw air compressor for glass manufacturing

Rotary screw air compressors are a popular choice in the glass manufacturing industry due to their reliability, efficiency, and versatility. Some benefits of using rotary screw air compressors in glass manufacturing include:

High Efficiency:

Rotary screw air compressors have a high efficiency rating, which means they can convert more of the energy used into compressed air. This can result in lower operating costs and a lower carbon footprint.

Constant Pressure:

Rotary screw air compressors are able to maintain a constant pressure, which is important in applications where a consistent flow of air is required, such as in the blowing of glass.

Low Maintenance:

Rotary screw air compressors have fewer moving parts compared to other types of compressors, which can result in lower maintenance costs and less downtime.

Durability:

These air compressors are designed to operate continuously, which makes them well-suited for use in industrial environments such as glass manufacturing.

Versatility:

Rotary screw air compressors can be used in a variety of applications, including pneumatic power tools, air blowing, and material handling.

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SINGLE STAGE
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