Compressed air system energy audit [Air Audit] is an accurate process undertaken to identify areas of loss or inefficiencies within a compressed air system. Skilled energy audit engineers perform compressed air system energy audits with expertise in identifying and modifying faults and disorders.
Our Audit Report includes recommendations on short, medium, and long-term measures for energy conservation, along with financial estimates and analysis for their implementation. These recommendations come with databases and fact sheets generated by measurements and tests conducted in your plant and the field. In addition, we offer assistance in implementing and performance monitoring of our energy conservation proposals which is achieved by the expert services of our engineers and the training of the user’s operators.
With increasing energy costs, the performance and efficiency of your compressed air systems have never been more critical. Potential energy savings reduce the conservational impact of your business along with your bottom line. We help you reduce power consumption and compressed air system load, consumables and, wear and tear, extending the lifetime of the entire compressed air system.
Compressed air system energy audit delivers-Comprehensive Audit:
- Total systems scientific approach.
- Demand-side flow analysis [end use].
- Supply-side flow optimisation.
- Full measurement of power consumption including power factor.
- Actual flow, pressure & power requirements.
- Quality of the compressed air &dew point [where relevant].
Air Leakage Management Plan:
- Air leakage recognition, quantification and costing.
- Air leakage correction recommendations.
- Air leakage tracking [data management for repeat surveys].
- Targeting of maintenance up grades.
Detailed Measurement & Technical Analysis:
- Flow demand classification and optimization
- Compressed air system distribution
- Possibility verification
- Cost savings analyses
- Recommendations and conclusions
- Continued plan to reduce energy costs
Energy is a valuable resource, and compressed air is an expensive utility that finds application in a wide range of processes across various industries. Therefore, the prudent, careful, and energy-efficient use of compressed air is vital as it affects the viability of any processing activity. With over 60 years of research and innovation in air compressors, instrumentation, and services, ELGi offers compressed air solutions for every need. Our proven expertise in these fields has enabled us to accurately understand compressed air consuming activities, pioneer techniques, and equipment for auditing energy consumption. Our team of expert Mechanics, Electrical, and Instrumentation Engineers conduct the audit survey and train end-users in key energy-oriented functional areas to ensure that energy is utilized most efficiently.
The audit of energy consumption is a specialized process; it takes thorough knowledge and expertise in multiple fields to estimate, design, and commission and undertake performance monitoring of projects for energy conservation.
Targets & Benefits of Energy Audit at Compressed Air System:
- Accurate measurement of the compressed air system.
- Reduction in the amount of energy required for the generation and use of the utility.
- Trapping of any unused energy.
- Recycling and efficient use of energy.
We enable energy-intensive industries with efficient utility consumption and management, helping with a drastic reduction in electricity bills to make your operations more competitive and increase productivity and overall profitability.
The objective of the activities is to achieve a combination of the following benefits:
- Accurate monitoring of compressed air utilities.
- Reduced energy consumption of compressed air generation.
- Elimination of total wastage.
- Reduction in operating & maintenance costs.
- Reduction in downtime of equipment.
- Increase in process output.
- Improvement in product quality and quantity.
- Massive savings in costs and an increase in revenue.
- Strategic business advantages in measuring up to global industry standards.
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