EN SERIES
SCREW COMPRESSORS

VIEW PRODUCTS

air compressor for plastic manufacturing

EG SERIES
SCREW AIR COMPRESSORS

VIEW PRODUCTS

EQ SERIES
SCREW AIR COMPRESSORS

VIEW PRODUCTS

Importance of Air Compressors in the Waste Management and Recycling

Air compressors are essential in waste management and recycling, powering various processes that contribute to efficiency, sustainability, and the overall effectiveness of recycling operations. Here are some critical applications of compressed air in waste management and recycling:

Pneumatic Conveying Systems: Powerful air compressors support the pneumatic conveying systems used for transferring waste materials and recyclables, making transporting materials more efficient and less labour-intensive.

Sorting and Separation Equipment: Industrial air compressors power equipment that sorts and separates waste materials, such as plastics, metals, and paper, through air classification systems.

Baling Equipment: Air compressors for recycling plants power balers that compact and bind recyclable materials like paper, cardboard, and plastics, making them easier to transport and process.

Cleaning and Dust Control: Compressed air from air compressors is used for cleaning equipment and facilities and in dust control systems to maintain a clean and safe working environment.

Material Handling and Lifting: Electric air compressors power material handling and sorting in recycling, improving efficiency. These compressors also drive equipment for handling large volumes of waste in recycling centers.

Waste Compaction: An air compressor for recycling is used to power machinery that compacts waste, reducing its volume for more efficient disposal or recycling.

Pneumatic Tools: Industrial compressors operate pneumatic tools essential for waste management operations. In recycling facilities, air compressors power tools for cutting, drilling, and maintenance, significantly enhancing operational speed and precision.

Water Treatment Processes: Air compressors for recycling plants are critical for water treatment processes like aeration during sewage and effluent treatment.

Why is an energy-efficient compressor important for the recycling industry?

An energy-efficient compressed air solution is critical to the functioning of the waste recycling industry. Air compressors for recycling support various applications involving material handling and segregation. Industrial air compressors can help optimise the functioning of waste recycling plants in the following ways:

Cost Reduction: Energy is a significant operational expense in waste recycling and segregation. These facilities can significantly reduce their operating costs by improving energy efficiency, making the recycling process more economically viable.ELGi’s energy-efficient compressed air system helps optimise the energy consumption of the different processes, ensuring maximum cost savings.

Environmental Impact: The waste recycling and segregation industry is crucial in environmental conservation. By using ELGi’s energy-efficient air compressor, these facilities can use energy more efficiently, thereby reducing their carbon footprint.

Resource Optimisation: ELGi air compressors support a wide range of processes in a waste recycling plant, thus helping them optimise their resource utilisation.

Competitive Advantage: Companies that demonstrate energy efficiency can gain a competitive advantage. Choosing ELGi’s energy-efficient air compressor can help obtain this advantage.

Long-Term Sustainability: Efficient energy use is key to the long-term sustainability of the recycling industry. ELGi’s compressed air technologyis better positioned to adapt to changing economic and environmental landscapes.

ELGi Air Compressors for the Recycling Industry

ELGi offers a wide range of electric industrial air compressors that support the recycling industry. ELGi’s powerful air compressors are known for reliably and efficiently providing compressed air for metal application, waste segregation, and material handling

EG Series Oil-Lubricated Air Compressor

Highly Efficient Proprietary Airend Design

The ELGi EG Series rotary screw air compressors are equipped with airends that have in-house developed η-V profile rotors and a 4/5 lobe combination. The rotors in the EG Series oil-flooded rotary screw compressors are designed to run at low speeds to increase the efficiency and life of the air compressor. The proprietary airend supplies compressed air for all demanding applications while ensuring minimal environmental impact.

Highly Reliable and Efficient Motors

The motors in the EG Series oil-flooded air compressors have a larger core and increased windings to provide better thermal management. Additional fins on the face of the motor with the lowest air block over the frame offer better reliability and performance.

Advanced Package Design

The EG Series screw air compressors package is configured with subsystems designed to minimise system losses and maximise energy savings. While the design offers easy serviceability, the aesthetically built acoustic enclosure keeps the noise levels in check.

Robust and Reliable Under Extreme Conditions

The EG Series oil-lubricated air compressors are robust and reliable. They are designed to perform at extreme temperatures in manufacturing applications, from cold to hot, and from dry to extremely humid conditions with ambient temperatures of up to 50°C.

Ensure Complete Peace of Mind for Every Manufacturing Application

The EG Series screw air compressors provide our European customers with an industry-leading warranty of 10 years on the airend with no limitation on running hours, a 5-year package warranty, a 3-year warranty on VFD, and one year on rubber, electrical, and plastic parts.

EQ Series Oil-Lubricated Air Compressor

Built Tough

The ELGi EQ Series rotary screw air compressor is built to perform reliably in tough conditions. The compressor operates in dusty and humid environments with an ambient design of 50°C.

Long Consumable Life

The EQ Series rotary screw air compressorbenefits from extended consumable life and minimum maintenance. Components that need maintenance are easily accessible, thus making service simple and efficient.

Reduced Starting Load

The EQ Series’ intake valve is designed to reduce the starting current. When working with the optimised blow-down valve, unload power is significantly reduced, resulting in greater savings.

Energy Efficiency with Optional VFD

While the EQ Series oil-lubricated air compressor for recycling is available as a fixed-speed compressor, it is also available with an optional VFD. The optional built-in VFD ensures significant energy savings when your application demand fluctuates significantly.

Easy to Use Industry Grade Controller

The smart Neuron XT controller on the EQ Series is easy to operate and has advanced fail-safe features. Neuron XT protects the compressor from major failures due to motor overload, reverse rotation of the motor, high air/oil temperature, and high pressure.

EN Series Oil-Lubricated Air Compressor

Best-in-Class Reliability

The ELGi EN Series rotary screw air compressors are designed to encapsulate all functional components of the compressor within one common housing. The encapsulated design allows for easier maintenance and reduces the noise generated, and the integrated components improve the equipment's reliability.

Small Footprint

The EN Series screw air compressors have a small footprint. This, along with its high reliability and low maintenance requirements, makes the EN Series rotary screw air compressors ideal for small and medium-scale manufacturing applications.

PropietaryTechnology

The EN Series rotary screw air compressors are powered by ELGi's proprietary airends with an energy-efficient η-V profile and 4/5 lobe combination, which provide maximum efficiency and uninterrupted performance.

Ease of Maintenance

The EN Series oil-flooded aircompressor has a single service door access to routine maintenance points and a spin-on oil filter and separator for fast and easy regular service.

Robust Cooling System in High Ambient Temperatures

The EN Series screw air compressor is built to operate in high ambient temperatures in manufacturing applications of up to 45°C, with major components designed for 50°C. Its unique air-cooling system has separate hot and cold zones, ensuring the compressor's long life. In addition, the high-efficiency coolers and cooling fans ensure low operating temperatures, better energy conservation, and longer operations.

Low Noise Levels

ELGi EN Series screw air compressors are known for their low noise levels. At 65 dBA, the EN Series offers the lowest sound level in the industry. The reduced noise levels foster improved communication, better concentration, and enhanced overall well-being among employees.

Why Choose an ELGi Air Compressor for Your Waste Recycling Facility?

Proprietary Compressed Air Technology: ELGi is one of the few air compressor companies to design and manufacture its own airends. The proprietary η-V rotor design from ELGi eliminates pressure losses and improves stage efficiency, resulting in a more efficient compressed air system. Slower rotor speeds mean less wear and tear, less vibration, and more stable long-term performance.

Superior Warranty: ELGi’s advanced compressed air technology is backed by an outstanding warranty, reflecting its commitment to long life, reliability, and durability.

Low Maintenance Costs: The Rack and Pinion capacity control system in an ELGi screw compressor can endure over one million cycles without maintenance, saving energy and maintaining consistent pressure discharge, further lowering ownership costs.

Reliable Working Conditions: ELGi’s air compressors feature rigid stainless-steel tubes for reliability and an innovative design that operates effectively in a wide temperature range, from 0 to up to 50 degrees Celsius, ensuring reduced maintenance costs.

Low Cost of Ownership: ELGi’s advanced compressed air technology is reflected in the high energy efficiency design, low-pressure cooling-water heads, and smaller water pumps to optimise power consumption. These features enhance energy efficiency and offer a faster return on investment by lowering operating costs.

Guide to Choosing the Right Air Compressor for Waste Recycling

Determine the Appropriate Air Volume: Calculate the required compressed air volume by understanding the required pressure and the hose or pipe size. Ensure that the air compressor’s output matches the desired volume.

Consider the kW Rating of the Compressor: An air compressor's kW rating indicates the volume of compressed air it can produce at a given pressure. It is important to match the power with the application's requirements to ensure the highest performance efficiency and lowest energy consumption.

Maintenance and Reliability: Look for compressors with low maintenance needs and high reliability to minimise downtime. ELGi’s oil-lubricated compressors are designed to be reliable and have lower maintenance requirements.

Evaluate Available Space: Measure the available space and compare it to the dimensions of the electric oil-flooded rotary screw air compressor.

Noise Level: Evaluate the noise tolerance in your manufacturing environment. Select an air compressor that complies with the desired noise levels. ELGi’s screw compressors, such as the EN Series, are known for their low noise levels.

Future Expansion: Consider future needs and possible expansions when selecting an air compressor. This is critical to ensure the compressed air supply can scale with increased demand.

FREQUENTLY ASKED QUESTIONS

What are the benefits of using an ELGi air compressor in waste recycling and management operations?

ELGi air compressors provide high efficiency, reliability, and low operational costs, making them ideal for the demanding environment of waste recycling and management. They facilitate various processes, including pneumatic conveying, material separation, and baling, enhancing operational productivity and environmental compliance.

How does an ELGi air compressor improve energy efficiency in waste management facilities?

ELGi air compressors are designed for optimal energy efficiency, which is crucial in reducing the overall electricity consumption of waste management facilities. Their advanced design minimises energy waste, contributing to lower operational costs and a reduced carbon footprint, aligning with environmental sustainability goals.

Can ELGi air compressors be used with refrigerated air dryers in waste recycling?

Yes, ELGi air compressors can be effectively paired with refrigerated air dryers. This combination is essential in waste recycling processes where moisture-free air is needed to prevent contamination and ensure the integrity of recycled materials. The refrigerated air dryers remove moisture from the compressed air, enhancing the quality and efficiency of recycling operations. You can check out ELGi’s AR Premium Series Refrigerated Air Dryers here.

Are ELGi air compressors environmentally friendly for use in waste recycling facilities?

Yes, ELGi air compressors are designed with environmental sustainability in mind. They operate with high energy efficiency and lower emissions, contributing to the eco-friendly goals of waste recycling facilities. Additionally, ELGi’s commitment to innovative technology aligns with the recycling industry’s focus on minimising environmental impact.

How does ELGi ensure the durability and reliability of its air compressors in the challenging environment of waste management?

ELGi air compressors are built with high-quality materials and advanced engineering, ensuring durability and reliability in the harsh conditions of waste management facilities. They are designed to withstand heavy usage and challenging environments, ensuring long service life and reduced maintenance needs.

AIR COMPRESSOR FOR
THE RECYCLING INDUSTRY

EN SERIES
SCREW COMPRESSORS

EG SERIES
SCREW AIR COMPRESSORS

EQ SERIES
SCREW AIR COMPRESSORS

The Role of Air Compressors in Sustainable Recycling Practices

Untapping The Potential Of Industrial Waste Heat Energy

Silent Power: How ELGi Air Compressors Keep Noise Levels at Bay

Understanding Pressure Drops in Compressed Air Systems: Causes and How to Prevent It

AIR COMPRESSOR FOR THE RECYCLING INDUSTRY

EN SERIES SCREW COMPRESSORS

EG SERIES SCREW AIR COMPRESSORS

EQ SERIES SCREW AIR COMPRESSORS

The Role of Air Compressors in Sustainable Recycling Practices

Untapping The Potential Of Industrial Waste Heat Energy

Silent Power: How ELGi Air Compressors Keep Noise Levels at Bay

Understanding Pressure Drops in Compressed Air Systems: Causes and How to Prevent It

AIR COMPRESSOR FOR
THE RECYCLING INDUSTRY

EN SERIES
SCREW COMPRESSORS

EG SERIES
SCREW AIR COMPRESSORS

EQ SERIES
SCREW AIR COMPRESSORS