Air compressors for Metal Fabrications

AIR COMPRESSORS FOR THE METAL FABRICATION SECTOR

Air compressors play a crucial role in the metal fabrication sector, powering a wide range of metallurgy and metalworking operations essential for productivity and product quality. These compressors drive pneumatic tools like drill presses, sandblasters, grinding wheels, and punch presses, providing the necessary compressed air to operate efficiently. Air compressors facilitate precise control over machinery and tools by drawing in ambient air and compressing it to higher pressures.

In metal fabrication environments, it's common to integrate air compressors with air dryers, filters, and regulators to maintain clean, dry air. This precaution prevents moisture and contaminants from compromising the performance and longevity of pneumatic equipment, reducing the risk of corrosion and operational failures.

APPLICATIONS OF AIR COMPRESSORS IN THE METAL FABRICATION INDUSTRY

Air compressors are commonly used in the metal fabrication industry to provide a source of pressurised air for various processes. Some of the ways that air compressors can be used in the metal fabrication industry include:

Pneumatic Tools

Air compressors power pneumatic tools such as drills, grinders, and impact wrenches. These tools are commonly used in the metal fabrication industry for drilling, grinding, and shaping metal.

Welding

Air compressors can provide compressed air for welding processes such as MIG and TIG. An air compressor for welding is often used to cool the weld and to blow away any contaminants that may be present. A welder generator air compressor offers flexibility, efficiency, and mobility for performing welding, generating electricity, and supplying compressed air directly at job sites.

Painting

Air compressors for painting in the metal fabrication sector facilitate spray painting and surface preparation by powering spray guns and abrasive blasting equipment, ensuring uniform coatings and effective surface cleaning. They support airless painting systems for the precise application of paint on metal components.

Blasting

Air compressors provide pressurised air for abrasive blasting processes, which clean or prepare metal surfaces for further processing.

Material Handling

Air compressors can power pneumatic material handling equipment, such as conveyors and lifts, to move materials within the fabrication facility.

In general, air compressors used in the metal fabrication industry should be reliable, efficient, and able to operate in demanding environments. It is essential to carefully consider the application's specific needs and choose an air compressor that is well-suited to the task.

TYPES OF AIR COMPRESSORS USED IN THE METAL FABRICATION INDUSTRY

Depending on the application's specific needs, several types of air compressors can be used in the metal fabrication industry. ELGi offers a wide range of air compressors suitable to the metal fabrication industry. Some common types of air compressors used in the metal fabrication industry include:

Reciprocating Air Compressors

The reciprocating air compressors use pistons to compress and store air in a tank. They are commonly used for tasks that require a constant supply of compressed air, such as powering pneumatic tools.

Rotary Screw Air Compressors

The rotary screw air compressors use a pair of intermeshing screws to compress air and store it in a tank. They are commonly used for tasks that require a continuous supply of compressed air, such as welding and painting.

Centrifugal Air Compressors

Centrifugal air compressors use an impeller to compress air and store air in a tank. They are commonly used for tasks that require a large volume of compressed air, such as abrasive blasting.

Crucial factors to consider before selecting the air compressor for your metal fabrication unit include the required flow rate, pressure, and duty cycle of the compressor, as well as the size of the unit and its overall cost.

BENEFITS OF USING AN AIR COMPRESSOR FOR METAL FABRICATION

There are several benefits to using an air compressor in the metal fabrication industry, including:

Increased Productivity

Air compressors can provide a reliable source of pressurised air for tasks such as welding and grinding, which can help to increase productivity and efficiency.

Cost Savings

Air compressors can be more cost-effective than other power sources, particularly for tasks requiring a constant power supply.

Safety

Air compressors can provide a safer alternative to other power sources, as they do not produce sparks or heat.

Flexibility

Air compressors can power a wide range of pneumatic tools and equipment, making them more versatile than other power sources.

WHY CHOOSE US?

Reliability and Durability: ELGi compressors are renowned for their robust construction and reliability, ensuring continuous operation in harsh metalworking environments without compromising performance.

Efficiency and Productivity: ELGi compressors are designed to optimise energy efficiency, reducing operational costs while enhancing productivity in metal fabrication processes.

Tailored Solutions: ELGi offers a range of compressors tailored to the unique needs of metal fabrication, whether for powering pneumatic tools, operating welding equipment, or providing compressed air for painting and finishing tasks.

Compliance and Quality: ELGi compressors meet stringent quality standards, ensuring compliance with industry regulations and delivering consistent, high-quality performance.

Global Service Network: Backed by a comprehensive service network, ELGi provides reliable support and maintenance services, minimising downtime and maximising uptime for uninterrupted operations.

EN SERIES
SCREW COMPRESSORS

VIEW PRODUCTS

EG SERIES
SCREW COMPRESSORS

VIEW PRODUCTS

SINGLE STAGE
DIRECT DRIVE COMPRESSOR

VIEW PRODUCTS

SINGLE STAGE
BELT DRIVEN COMPRESSOR

VIEW PRODUCTS

SINGLE & TWO STAGE
PISTON COMPRESSOR

VIEW PRODUCTS

TWO STAGE
OIL FREE COMPRESSOR

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Important Considerations When Upgrading Your Air Compressors

Upgrading your air compressor is a critical decision that can significantly impact your productivity, energy efficiency, and overall operational costs.

Comprehensive Guide to Screw Air Compressors

Selecting the appropriate air compressor for your business involves considerations that extend beyond price and affordability.

Distinguishing rotary screw air compressors from reciprocating air compressors

The two most used types of air compressors are rotary screw compressors and reciprocating compressors.

AIR COMPRESSORS FOR METAL FABRICATION

EN SERIES SCREW COMPRESSORS

EG SERIES SCREW COMPRESSORS

SINGLE STAGE DIRECT DRIVE COMPRESSOR

SINGLE STAGE BELT DRIVEN COMPRESSOR

SINGLE & TWO STAGE PISTON COMPRESSOR

TWO STAGE OIL FREE COMPRESSOR

Important Considerations When Upgrading Your Air Compressors

Comprehensive Guide to Screw Air Compressors

Distinguishing rotary screw air compressors from reciprocating air compressors

EN SERIES
SCREW COMPRESSORS

EG SERIES
SCREW COMPRESSORS

SINGLE STAGE
DIRECT DRIVE COMPRESSOR

SINGLE STAGE
BELT DRIVEN COMPRESSOR

SINGLE & TWO STAGE
PISTON COMPRESSOR

TWO STAGE
OIL FREE COMPRESSOR