HIGH VOLUMES OF CLEAN, DRY AIR
The ISO8573-Class 7 compliance norms ensure zero traces of microbial contaminants. This means, zero risks of contamination and reduced risks of rejections, providing 100% reliable, clean Class ’0’ high-quality air. ELGi's air compressors for textiles are designed to meet the specific requirements of textile manufacturers, ensuring reliable and efficient operation.
REDUCED ENERGY COST
ELGi's range of compressed air solutions for textile and fabric manufacturing have best-in-class energy savings. Our high efficiency air ends are equipped with the in-house developed η-V profile rotors, with 4/5 lobe combination, which helps in reducing pressure losses and increases energy-efficiency of the compressed air supply.
COMPLETE RANGE OF SOLUTION
ELGi air compressors for textiles deliver unmatched air quality with a completely reliable solution to textile manufacturing by ensuring less breakdown and a standard lifetime air end warranty allowing customers to have peace of mind. The versatility and flexibility of the EG Series screw air compressor and ELGi EN Series screw compressors enable them to adapt to various textile manufacturing processes and production requirements. Its customisable features and precise control ensure optimal performance and efficiency across textile applications.
USE OF AIR COMPRESSORS IN THE TEXTILE INDUSTRY
Compressed air plays a pivotal role in textile manufacturing processes, supporting efficiency and productivity across various operations. Air compressors play a vital role in ensuring smooth production of textiles by fuelling looms and facilitating yarn texturisation. The selection and design of air compressors tailored for textile manufacturing are critical, as they cater to diverse requirements and operational scales. Whether in cotton textile units utilising airjet looms or polyester yarn facilities, the demand for compressed air remains constant, underscoring its significance in sustaining textile manufacturing operations.
Compressed air is a major utility in the textile industry where the design and selection of the compressor are of great significance as compressed air is more or less required at every stage of manufacturing. Large volumes of air are required in cotton textile industries with airjet looms and in the polyester yarn industries. Compressed air is also very critical in the PFY valued-added segment such as texturing.
Typically power looms, process houses and ginning mills require low air between 30-500 cfm. Denim spinning, medium PFY industries require medium air between 500-1,500 cfm. Large polyester yarn integrated plants, texturing units & integrated cotton textiles may require anywhere between 2,000-40,000 cfm.
COMPRESSED AIR IN TEXTILE MANUFACTURING ARE USED IN
- Spinning and ginning mills
- Air jet spinning & weaving
- Man-made fibre production – partially oriented yarn (POY) and fully oriented yarn (FOY)
- Texturing units and adding details to materials
- Winding and dying of nonwoven materials
- Pneumatic transport for PET chips and Powering cleaning tools
- Treatment of Wastewater
OIL-FREE AIR COMPRESSOR FOR THE TEXTILE INDUSTRY
Most textile companies rely on reliable, clean Class 0 oil-free air for these processes. Using oil-free compressors in textile production reduces rejection and optimises productivity with extended service intervals. Contact with oil (from the textile air compressors) can leave grease stains on the fabric causing it to darken, making the end products unusable. So, it is recommended to choose oil-free compressed air throughout the production process and reduce risks of rejections.
Oil-free screw air compressors for the textile industry play a pivotal role which can guarantee the quality of the finished fabric where jet looms need dry and oil-free compressed air, the fine nozzle will be compressed air blowing wire harness, and the formation of eddy current, which gives the yarn shape, elastic and prominent.
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